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Heating Modules & Systems

Heating Modules & Systems

Every thermal processing application is unique and dictates its own set of requirements. When the application requires more than standard commodity materials and catalogue parts, our Customers look to us for heating module and heating system solutions. With a team that comprises over a 100+ years of cumulative industry and application engineering experience, Hi-Temp Products is often a solutions partner that offers consultative value in design, fabrication and operational considerations. We often provide our clients with engineered solutions that are pragmatic, pro bono and tailored to their specific needs.

Modular Heaters

Heating modules are prefabricated at our facility to your specifications anddesigned for a wide range of thermal processing applications up to 1700°C (3090°F) element temperature. Panels can be vacuum formed and machined to the application and incorporated with heating elements, electrical terminations and anchoring systems thus ready for equipment installation with minimal site prep. These modules are incredibly efficient with light-weight and low thermal mass insulation, excellent heat distribution and versatile with a variety of options related to the element configuration, panel geometry, joint configurations, insulation thickness and anchoring system. This versatility makes these modular panels an appropriate solution whether laboratory or volume production furnace equipment.

Element Assemblies

Our custom heating element assemblies offer exceptional surface loading capacity, offer overall power densities that are orders of magnitude greater than commercially available heating element technologies and provide thermal outputs of up to 1300 deg C. These units in many cases are designed for site line voltage, eliminating the need for transformer coupled electrical infrastructures. Improved life cycle and aging properties and self-contained assembly designs allow for individual element replacements without a complete equipment line shutdown and no post commissioning, resistance balancing requirements throughout the life-cycle of the element.

  • Bundle Rod Elements
  • Bayonet Elements
  • Power Modules

Self-Contained & Integrable Units

Hi-Temp offers custom designed, self-contained heating systems for both commercial and industrial purposes. Our self-contained units are designed for environmental conditions, come outfitted with electrical connection paneling and built with modular or stand-alone element assemblies that can be quickly and easily replaced. Our systems can be designed to operate on line voltage or transformer coupled networks and can be outfitted with controls for both simple and complex resistance loads. Our systems are used by commercial and captive heat treaters for convection systems, ferrous and non-ferrous cast plants to prevent product freezing and industrial equipment manufacturers building fully-integrated Power Generation and Pollution Control systems.

  • Furnace Lids
  • Ladle Heating Units
  • Trough Lids & Launder Systems
  • Plug Rack Units
  • Load Bank Power Dissipation Systems
  • Thermal Oxidizer Systems

Process Heaters

From basic contact immersion heaters to custom engineered process heating equipment and with an extensive Supplier base, Hi-Temp offers a broad spectrum of process heaters designed to fit your manufacturing processes that involves hot air, steam and transference of heat via a contact and non-contact medium such as oil, air or solvent.

  • Immersion
  • In-line Pipe Heaters
  • Plug Rack & Bank Heaters
  • Hot Plates
  • Infrared Radiant Heaters
  • Tubular Elements (finned and sheathed)
  • Flanged Heaters
  • Duct Heaters
  • Cartridge Heaters
  • Silicone Rubber
  • Band Heaters
  • Screw Plug Heaters

Services

We assert ourselves as an available resource to anyone who has a high temperature process application that’s in need of consultation, technical guidance, new products, process development or service support. READ MORE >>

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